Power Solutions DFA
Distribution Fault Anticipation

Find it before it fails.

A DFA device in the substation reads each feeder's current and voltage. It recognizes failing clamps, arcing switches, tree contact and misbehaving protection, then tells crews what to look for and where to start.

DFA report Series arcing on a 25 kV circuit Saturday evening · no customer calls · nothing on SCADA
A blade switch on a substation structure with a bright arc at its jaw
Found within two hoursA failing substation switch, replaced that evening before two days of storms. Mid-South Synergy, Texas. Read the case
64,379fault sequences recorded
676US feeders
22utilities
2,250monitor-years of recordings

US fleet, live from DFA Data as of October 30, 2026.

Named by utilities in their own reports, articles and filings

  • Pacific Gas and Electric
  • Southern California Edison
  • Pedernales Electric Cooperative
  • Mid-South Synergy
  • Bluebonnet Electric Cooperative
  • Concho Valley Electric Cooperative
  • Central Electric Cooperative (Oregon)
  • Pickwick Electric Cooperative
  • Arizona Public Service
  • UK Power Networks
Case studies

Real failures, found by crews who knew where to look

Every case comes from a field investigation on a working utility circuit, published in a paper, article or talk.

See more case studies

How it works

From waveform to work order

No line sensors and no field installs. One device per feeder in the substation, and reports written for the people who act on them.

1

Listen at the substation

Each DFA device connects to the feeder's existing CTs and PTs, wired like a relay. It records current and voltage continuously at high resolution, so it sees a few amperes of arcing on a circuit carrying hundreds.

The DFA-Plus rack-mount device
2

Recognize what is failing

Software on the device classifies each event as it happens, typically within a minute or two: faults and how they ended, series and shunt arcing, capacitor trouble, recloser and breaker operations. Thousands of recordings become a short list in plain language.

DFA
The DFA event list: utility, substation, circuit, event type, phases and comments for each event
The event list. Utility, substation and circuit names here are stand-ins.
3

Say what, where and how often

Each report gives the phase, the fault current, the impedance to the fault, the closest fuse size and every earlier occurrence on that circuit. Recurring faults are grouped, so the second blink is a work order, not a mystery.

DFA
A recurrent fault report: recurred 3 times over 33 days on phase B, 536 A, 12.5 ohms to fault, closest fuse a 4X link
A recurrent-fault report: same phase, same current, three times in 33 days.
4

Send the crew to the right span

Operators enter DFA's fault current into the circuit model, ping meters, or match the operating recloser, then dispatch. One cooperative reports that DFA fault currents put its crews within four pole spans 80% of the time. The same report opens on a phone in the truck.

A wooden crossarm charred underneath where a conductor lay on it
Found six spans from the prediction.
A series arcing report on a phone

See the full tour

What DFA finds

The failures that start small

Many failures give hours, days or weeks of electrical warning before they cause an outage. DFA turns that warning into a report.

Failing clamps and switches

Series arcing in a load-carrying connection, with the phase and the load beyond it.

Leakage arcing

Shunt arcing to ground across insulators, bushings and vegetation.

Recurrent faults

The same fault at the same place, from trees, animals or a broken insulator, grouped into one report.

Capacitor problems

Failing vacuum switches, restrike, blown fuses and dead phases on switched banks.

Cable and termination failures

Self-clearing pulses that never trip a breaker, recorded every time they happen.

Failing arresters

Escalating short-lived faults that point to an arrester before it fails.

Protection misoperations

Reclosers that pump, trip on load or fail to lock out; breakers that trip for faults downstream.

Conductor slap and wires down

Fault-induced conductor slap, and faults that leave a conductor energized on the ground.

Who uses it

Built for the people who act on it

Operations and dispatch

Know the likely cause and location before the first call comes in.

Line crews

Patrol a few spans, not the whole circuit, and arrive knowing what to look for.

Protection engineers

See every trip, reclose and lockout, and catch devices that misoperate.

Reliability and vegetation

Fix the recurring blink before it becomes a sustained interruption.

Wildfire mitigation

Find ignition sources early, from arcing clamps to slapping conductors and branches on lines.

Asset management

Move capacitors and other equipment from calendar inspections to condition-based maintenance.

DFA has so far been the single most important operational technology we have implemented which has given us wins in the shortest amount of time.

Dr. Comfort Manyame, senior manager of research and technical strategy, Mid-South Synergy. Texas A&M Engineering Experiment Station, 2018.
Track record

Four decades of research, a decade in daily use

DFA grew from waveform research at Texas A&M that began in 1978 and from an EPRI program that began in 1997. Utilities from Texas cooperatives to PG&E have deployed it, and many have published what it found.

The track record   86 publications

over 700distribution circuits instrumented (CIRED 2025)
over 3,000circuit-years of operating data (CIRED 2025)
over 25 millionwaveform recordings collected (CIRED 2026)
5countries (IEEE ISGT Europe 2024)

See what your feeders are telling you.